Grain-systems PNEG-377 Instrukcja Użytkownika

Fan And HeaterPNEG-377ServiceManual2000EDITION

10Fan and Heater64206080141414121015FAN HORSEPOWERRPMPHASEVOLTSFULL LOAD AMPSMINIMUM WIRE SIZE50' RUN100' RUN200' RUN300' RUNMINIM

11Fan and HeaterFANA (BOLT CIRCLE)B (INSIDE DIA)C (CL TO BOTTOM OF LEG)D (LENGTH)12" Dia12.3/411.7/8814.1/8Figure 2: Fan dimensions18" Dia19

12Fan and HeaterSYMPTOM Fan will not runFan runs for a short periodof time then shuts offFan makes ticking noiseFan vibratesPOSSIBLE CAUSEBlown fuse o

13Fan and Heater1. Check for 220V between points C and F. If novoltage present, check power at primary disconnect.2. Check for 220V between points C

14Fan And HeaterFAN WIRING AND SCHEMATICWiring240 Volt 1 Phase (15 HP)Schematic

15Fan And HeaterMotors used in GSI fan units are all standardNEMA frame motors and are specially designed foruse in crop drying applications. Most of

16Fan And HeaterHub Bolt Torque Requirement for Fan BladesFAN SERVICEA. 14" 1HP...50 ft. lbs. (Trantor

17Fan And Heater2000 CENTRIFUGAL FAN SERVICE GUIDE

18Fan and HeaterFAN SPECIFICATIONSFAN3HP5HP7.1/2HP10HP15HP20HP25HP30HP40HP30-50HPdoubleF46.13/1651.1/851.1/854.7/1654.7/1656.1/256.1/258.11/1658.11/16

19Fan and HeaterFAN SPECIFICATIONS2200808088642530FAN HORSEPOWERRPMPHASEVOLTSFULL LOAD AMPSMINIMUM WIRE SIZE50' RUN100' RUN200' RUN300&

20Fan and HeaterFAN SPECIFICATIONS1010642530FAN HORSEPOWERRPMPHASEVOLTSFULL LOAD AMPSMINIMUM WIRE SIZE50' RUN100' RUN200' RUN300'

21Fan and HeaterFAN SCHEMATIC AND WIRING240 Volt 1 Phase (15 HP Marathon)SchematicWiring Diagram

22Fan and HeaterMotors used in GSI fan units are all standardNEMA frame motors and are specially designed foruse in crop drying applications. Most of

23Fan and HeaterHub Bolt Torque Requirement for Fan BladesFAN SERVICEA. 3-15HP 3500RPM fans...16ft. lbs. (Browning)B. 20-50HP

24Fan and Heater2000 Gas Heater Service Guide

25Fan and HeaterBin ConfigurationIMPORTANT! Whenmounting (2) heaters on abin it is imperative that theybe situated as illustrated inthis drawing. P

26Fan and HeaterDISCONNECT AND LOCK-OUT POWER BEFORE SERVICING HEATER1. Un-snap terminal strip tops from HF-7100 circuit board.2. Remove HF-7100 board

27Fan and HeaterVANE AXIAL GAS HEATER SPECIFICATONSInside diameterBolt circle diameterLengthBTU ratingWeightMaximum fuel flow (GPH)OrificeMinimum oper

28Fan and HeaterVANE AXIAL GAS HEATER SPECIFICATIONSBTU's per Gauge Pressure (PSI) Propane Models (Approximate)6021low-temp21low-templow-temp432

29Fan and HeaterVANE AXIAL GAS HEATER SPECIFICATIONSBTU's Gauge Pressure (PSI) Natural Gas Models (Approximate)High Temperature71204750188145624

3Fan and HeaterTABLE OF CONTENTSRoof Warning, Operation & Safety ...

30Fan and HeaterCHI-TOWN GAS HEATER SPECIFICATIONSLow & Medium Temperature ModelsDescriptionFuel TypeMaximum fuel flow (CFH)OrificeMinimum operati

31Fan and HeaterCHI-TOWN HEATER SPECIFICATIONSBTU's Per Gauge Pressure (PSI) Propane Models (Approximate)HIGH TEMPERATUREOperating Pressure (PSI)

32Fan and HeaterCHI-TOWN HEATER SPECIFICATIONSBtu's Per Gauge Pressure (Psi) Natural Gas Models (Approximate)MED TEMPERATUREOperating Pressure (P

33Fan and HeaterDOWNWIND HEATER SPECIFICATIONSAll modelsLiquid modelsVapor modelsNatural gasmodelsBTU ratingWeightMaximum fuel flow (GPH)Orifice sizeM

34Fan and HeaterHEATER INSTALLATIONAir Pressure Switch andTemperature Sensor BoxInstallation1. Using air switch box as aguide, mark 2 holes on ple-num

35Fan and HeaterHEATER INSTALLATION1. Be sure fan unit is installed andwired to meet local codes. Besure equipment is well grounded(see page 10).2. A

36Fan and HeaterHEATER INSTALLATIONInstalling Optional Humidity SensorFigure AFigure B1. Humidity sensor should be mounted 6-8"right of the airsw

37Fan and HeaterALWAYS DISCONNECTAND LOCK OUT POWERBEFORE WORKING ON ORAROUND HEATEROPERATING PROCEDUREThe control panel display showing initial start

38Fan and HeaterOPERATING PROCEDURENormal Operating Displays With Heater Not RunningThe heater display with fan on (airflow).When drying is not occurr

39Fan and HeaterOPERATING PROCEDURE1. At heater turn toggle switch to "ON" position.2. Press the "PROGRAM TEMPERATURE" but-ton.3.

4Fan and HeaterRoof Damage Warning and DisclaimerWARNING! BE ALERT!Personnel servicing fans andheaters should read this manual.Failure to read this m

40Fan and Heater17. Press the "PROGRAM TEMPERATURE" but-ton to change the high limit set point. Press itagain to change the "CYCLE SET

41Fan and HeaterAdjusting the Air Pressure Switch1. Air pressure switch must be adjusted sothat it will activate with lowest level ofgrain that will b

42Fan and HeaterAdjusting the vaporizer coil on a liquid propane model. The top photo showsthe setting in, and the bottom photo shows the coil out.Ad

43Fan and HeaterProgramming Set PointsMultiple heaters may be done at any heater control console. The informa-tion programmed is automatically transm

44Fan and HeaterOn hi-lo units when the unit reaches cycle set point, the flame willswitch to lo-flame and unit will not cycle back to hi-flame until

45Fan and HeaterOPERATING PROCEDUREModulating Valve Operation1. The modulating valve regulates gas flow throughthe heater based on sensing unit in the

46Fan and HeaterFACTORY CONFIGURATIONConfiguration DipSwitches (Normally DoneAt GSI)Stand alone heaterwith no slaves, alldip switches in theoff state.

47Fan and HeaterERROR CONDITIONSLimit SwitchesThe following limit switch errors light up individually on the heaters LCDscreen: PLENUM, HOUSING, VAPOR

48Fan and HeaterHEATER SERVICEAll Airstream heaters are constructed of durableweather-resistant materials, so a minimum amountof service should be req

49Fan and Heater WIRING DIAGRAM

5Fan and HeaterThe GSI Group, Inc. recom-mends contacting your local powercompany, and having a representa-tive survey your installation so thewiring

50Fan and HeaterThe Temperature sensor used with the Series 2000 Heater is a thermistor. A thermistors electrical resistance(ohms) varies according t

51Fan and Heater'%-$&.3/8*7+,6,1727+(352*5$00(5-&211(&7256(5,(6&$%/(352*5$00,1*-$&.7283'$7(62)7:$5

52Fan and Heater HEATER ELECTRICAL INSTALLATIONFigure 1: Illustration of deluxe vane axial heater wiring installationon a fan unit.BE SURE POWER ISDIS

53Fan and HeaterTRANSITION HI-LIMIT INSTALLATION1. Mark location on transitionone (1) foot up from the bot-tom (entrance collar) and cen-tered in the

54Fan and HeaterAnnual Heater InspectionAll GSI heaters are con-structed of durable weather-resis-tant materials, so a minimumamount of service should

55Fan and HeaterFAN PARTSFigure 4: The HF-7318 control board. For Units Using HF-7318 Control Board2 Deluxe heaters may

56Fan and HeaterWIRING SCHEMATIC

57Fan and HeaterSTANDARD HEATER WIRING

58Fan and HeaterSTANDARD HEATER SCHEMATIC

59Fan and HeaterTROUBLE-SHOOTING FLOW CHARTThis chart should be used step by step to troubleshoot heater if heater does not start immediatly afterturn

6Fan and Heater

60Fan and HeaterTROUBLE SHOOTING CHART7528%/( 352%$%/(&$86( &+( &.  2 87 3 52 &( ' 8 5(+HDWHUQRWZLUHGLQ9LVXDOO\FKHFNIDQ

61Fan and HeaterNOTESNotes

62Fan And Heater1996-1994 Gas Heaters

63Fan And HeaterDELUXE HEATER WIRING

64Fan And HeaterDELUXE HEATER SCHEMATIC

65Fan And HeaterDELUXE HEATER SCHEMATIC1993-1995 Heaters

66Fan And Heater2ND HEATER INSTALLATIONFor Units using HF-7100 Control BoardManufactured after September 1. 19932nd Heater Control is Available with t

67Fan and HeaterSMART BOARDFan and Heater"SMART BOARD" is the name of the new printedcircuit board in your heater. The purpose of this newb

68Fan And HeaterLight IdentificationLight 1 Signifies the on/off switch is onand the heater hi-limit is good.Light 2 Signifies the fuse is good.Light

69Fan And HeaterDOWNWIND HEAT ADJUSTMENT PROCEDUREFor Heaters Manufactured after 1988Notes:Move Burner and diverter in very small increments and allow

7Fan and Heater2000 VANE AXIAL FANS

70Fan and Heater1991-1993 GAS HEATERS

71Fan And Heater2ND HEATER INSTALLATIONFor Units using HF-7100 Control Board2nd Heater Control is Available with the HF-7100 heater control board. Fo

72Fan And HeaterWIRING SCHEMATIC1991-1992 Heaters

73Fan and Heater1990 GAS HEATERS

74Fan and HeaterELECTRICAL CHECK-OUT CHARTFor Units Using HF-7062 Control BoardAll troubleshooting should be done with GAS SHUT OFF AT TANK. It is re

75Fan and Heater2ND HEATER INSTALLATIONFor Units using HF-7062 Control Board2nd Heater Control is Available with the HF-7062 heater control board. Fo

76Fan and HeaterPRE-1990 GAS HEATERS

77Fan and HeaterHEATER WIRING DIAGRAM

78Fan and HeaterHEATER SCHEMATICVane Axial LP Heater

79Fan and HeaterHEATER SCHEMATICVane Axial Vapor Heater

8Fan and HeaterIt is very important that a machine to earth groundrod be installed at the fan. This is true even ifthere is a ground at the pole 15 fe

80Fan and HeaterHEATER SCHEMATICDownwind LP Heater

81Fan and HeaterHEATER SCHEMATICDownwind Vapor Heater

82Fan and HeaterHEATER SCHEMATICLo-Fire Downwind Heater

83Fan and HeaterMISCELLANEOUS INFORMATION

84Fan and HeaterFLAME DETECTOR KIT INSTALLATION1991-1993Flame Detector Kit InstallationPart Number HF-71361. Mount the detector module inside theheate

85Fan and HeaterFLAME DETECTOR KIT INSTALLATION1994-1995Flame Detector Kit InstallationPart Number HF-71361. Mount the detector module inside theheate

86Fan and HeaterFLAME DETECTOR KIT INSTALLATION1996-PRESENTFlame Detector Kit InstallationPart Number HF-71361. Mount the detector module inside thehe

87Fan and HeaterSELF-OPERATED MODULATING VALVESSeries V50Self-Operated Modulating ValvesFor Outdoor Crop Dryer ServiceJohnson Controls, Inc.Control Pr

88Fan and HeaterSELF-OPERATED MODULATING VALVESOrifice Sizes in KitNumber PLG14A-600ROrifice Size ColorIn. mm Code.040 1.02 Red.062 1.57 Ye

89Fan and HeaterSELF-OPERATED MODULATING VALVESAdjustmentAdjust the valve close-off point by turning the "T"handle on top of the range sprin

9Fan and HeaterTEST STATION

90Fan and HeaterFENWAL-SERIES 05-14FENWALSERIES 05-14Proof of FlameDirect Spark Ignition SystemU.S. Patent Nos. 3,504,992;3,832,123;3,847,533;3,861,85

91Fan and HeaterFENWAL-SERIES 05-14Operation continuedThis manual reset button can be located on theignitor board or remotely on a control panel.(Cons

92Fan and HeaterControl Board CommentsGas Valve Relay Current Ratings:A) 05-14X201-00X Common relay output 05-14X401-00X 120VAC 1 ampB) 05-1

93Fan and HeaterFENWAL-SERIES 05-14Figure 2Figure 3

94Fan and HeaterFENWAL-SERIES 05-142. With the gas supply shut off, apply electri-cal power to the system by closing thecontrol switch or by advancing

95Fan And HeaterWARRANTY/SERVICE NOTESLimited Warranty StatementFenwal Incorporated represents that this product is free from defects in material and

96Fan And HeaterMOTOR CAPACITOR CHART02725 67$57&$3$ &,725 581&$3$&,7253$57 0)' 92 /7 3$57 0)' 92/7+39$1($;,$/%$

97Fan And Heater

1004 E. Illinois St.Assumption, IL 62510Phone 217-226-4421Fax 217-226-4498February 2000